
Running rough like a failed injector, but it was the intake: Volvo XC60 diesel
A customer from Coseley brought this 17 plate Volvo XC60 diesel to the Dudley workshop because it was running rough, almost as though an injector had gone down.
Elliot ran diagnostics on it, and the fault was not in the fuel side at all. The intake manifold was so full of carbon that the swirl flaps inside it could not move. The MAF sensor, which measures the air coming into the engine, was so full of carbon that part of it had broken off. Elliot says those two together are probably why the engine management light came on.
We ordered a complete new manifold, swapped all the parts over to it, fitted a new MAF sensor and put it all back together. After that it ran really well.
How a car feels is a good starting point, but it is not a diagnosis. This one felt like an injector, and an injector would have been the wrong part.




