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Diesel particulate filters

DPF Cleaning and Repair in Dudley and the Black Country

DPF light on, limp mode, or a diesel that has lost its power. We find out how full the filter is and why it blocked, then regenerate, clean or replace it.

A clean filter on a car with a dead sensor just blocks again. So we fix the cause as well as the filter, and you get a fixed price before any work starts.

Diagnostics £45Forced regeneration £250DPF clean from £299Never deleted12-month warranty

Find the cause first

Then fix the filter. Never the other way round.

How full it is, read on the scanner

Why it blocked, not just that it did

Fixed price before work starts

The honest bit

A blocked DPF usually has a reason.

The diesel particulate filter sits in the exhaust and catches the soot a diesel makes. To stop itself filling up, it has to get hot enough to burn that soot off, which is called regeneration. That takes heat and time: a decent run at a steady speed.

Short, cold trips never give it either, which is why so many DPF lights come on in winter. Often a proper run on the M5 sorts it. But when a filter keeps blocking even with good runs, the filter is rarely the real problem. A sensor has failed, an EGR valve is sticking or the engine is never getting properly hot.

That is the bit that gets skipped. A filter gets cleaned or replaced, the cause is left in, and a few months later the light is back and you are paying again.

If your DPF light has just come on, today is the cheapest it will ever be to sort. Leave it until limp mode and it costs more.

Symptoms decoded

What your diesel is telling you

None of these is a diagnosis on its own, and anyone selling you a new filter over the phone is guessing. But they do tell you how urgent it is.

The DPF light is on

The amber box with dots in it. The filter is filling with soot faster than the car can burn it off. On its own it is a warning, not a breakdown, and on most cars around twenty minutes at a steady speed on a dual carriageway will clear it.

Limp mode: no power, will barely climb a hill

The filter has loaded so far that the engine management is protecting the engine. Another run will not fix it now. It needs reading to see how full the filter is, and that decides whether a regeneration will work or it needs cleaning or replacing.

The light keeps coming back after good runs

This is the one that matters. If the car gets proper runs and still blocks, something is stopping the filter regenerating: a sensor, a sticking EGR valve, an injector, a thermostat stuck open. Clean the filter without fixing that and it blocks again.

Engine management light on as well

The engine management has logged a fault, which may be the DPF itself or the thing causing it, such as a failed exhaust temperature or pressure sensor. The stored codes are the most useful evidence there is, so get it scanned rather than waiting for it to clear.

Fan running after you switch off, stop-start not working

Often this is the car in the middle of a regeneration, and on its own it is normal. If you keep switching off before it finishes, though, the filter never empties. If it is happening on nearly every trip, the filter is asking for a proper run.

Smoke, or a strong hot smell from the exhaust

A diesel with a working DPF should not smoke. Visible smoke points to a damaged or bypassed filter or an engine fault upstream, and since 2018 any visible smoke from a DPF diesel is a major fault at the MOT.

The fix

Regenerate, clean or replace: which one your filter needs

It depends on how full the filter is, what it is full of, and whether it is damaged. That is read on the scanner and, where needed, by looking at the filter itself. We tell you which one yours needs, and why, before anything is done.

1

Forced regeneration

£250

With diagnostic equipment the car is held at a fast idle while the system raises the exhaust temperature and burns the soot off. It suits a filter that is heavily loaded but not packed solid. The price includes an oil and filter change, because the extra fuel a regeneration burns ends up diluting the engine oil.

2

Clean on the car

Quoted after diagnosis

A clean with the filter still fitted, for a filter too full to regenerate but still sound. Quicker than taking it off, and not right for every filter.

3

Clean off the car

From £299

We strip the filter off the car here, and a specialist cleaner just round the corner cleans it properly, which also clears the ash no regeneration can burn. Then we refit it. The route the A200 below went down.

4

Replacement filter

Quoted after diagnosis

For a filter that is cracked, melted or too far gone to clean. A new filter, or a professionally cleaned one where that suits the car and the budget.

Whichever it is, the fault that blocked the filter gets fixed too. Otherwise you pay twice.

Why filters block when the driving is fine

If the car gets proper runs and the light still keeps coming back, one of these is usually behind it.

Exhaust temperature sensors
If the system cannot read how hot the exhaust is, it cannot manage a regeneration. The A200 below was exactly this.
Differential pressure sensor or its pipes
How the car measures how full the filter is. A split or blocked pipe, or a faulty sensor, gives false readings either way. The Captur below had a blocked pipe.
A sticking EGR valve
It feeds some exhaust gas back into the engine. When it sticks it upsets combustion and the soot level climbs.
Injectors
A worn or leaking injector makes extra soot for the filter to deal with.
A thermostat stuck open
The engine never gets properly hot in cold weather, so neither does the exhaust. Often a poor heater too.
The wrong engine oil
DPF diesels need a low-ash oil to the right specification. The wrong oil leaves ash that no regeneration can burn.

What it costs

DPF diagnostic and fault scan
£45
Forced regeneration, with oil and filter change
£250
DPF clean off the car
From £299
DPF clean on the car
Quoted after diagnosis
Replacement filter
Quoted after diagnosis
Fixing the cause (sensors, EGR, injectors)
Quoted after diagnosis

A DPF light can come on for a number of reasons, so diagnostics always comes first and is charged on its own. It is what tells us whether a regeneration will work, whether the filter needs cleaning, and what blocked it.

Then you get a fixed price before any work begins. No surprises, and no phone call halfway through that changes the number.

12-month parts and labour warranty on the work we do.

From the workshop

What we've sorted recently

Real jobs off our ramps, described by the mechanic who did them.

Four photos of the Renault Captur DPF job: the blue Captur in the workshop yard with its bonnet up, the DPF housing with the thin metal pressure pipe running into it, the DPF pressure sensor and its pipe on top of the engine, and a hand vacuum pump and gauge connected to the pipe
Renault Captur dieselDPF pressure pipe cleared

A DPF fault that was a blocked pipe, not a failed filter: Renault Captur diesel

A customer from Dudley brought in their Renault Captur diesel with a DPF fault. The filter itself turned out not to be the problem. The pipe that runs from the DPF to its pressure sensor was blocked, so the sensor was not getting a reading.

That pressure reading is how the car works out how full the filter is. With nothing coming through the pipe, it cannot tell, and that is how a perfectly good filter ends up being replaced.

Elliot cleaned the pipe out with DPF cleaner and a drill with a bike gear cable inserted. It saved the customer having a new DPF fitted.

Diagnostic scanner in the Mercedes showing the diesel particulate filter fill level at 400 per cent, with close-ups of the filter off the car, its blocked internals, the exhaust temperature sensor and the car on the workshop ramps
Mercedes-Benz A200 dieselDPF, lambda and exhaust temperature sensors

A DPF reading 400 per cent full: Mercedes A200 diesel

A Stourbridge customer brought this one in with a simple complaint: no power. The diagnostics gave a less simple answer. The diesel particulate filter was reading 400 per cent full, which is the figure on the scanner in the photo, and that is not a number everyday driving produces.

A DPF traps soot from the exhaust and burns it off periodically. This one had blocked solid because a component had failed rather than because of how the car was being driven: the exhaust temperature sensor that should have been managing that burn-off was dead. With the filter off the car, it was completely blocked.

Rather than a new filter, the customer chose a secondhand unit that we had professionally cleaned, which saved a good deal of money. That went on along with a new lambda sensor and a new exhaust temperature sensor, then every fault code was cleared and the system values reset to zero. To be clear about what that means: the filter was replaced, not deleted. Removing a DPF is illegal and an automatic MOT failure, and we do not do it.

Then a road test. Elliot's word for the difference against how it arrived was unbelievable. Running perfectly.

How the car gets to us

DPF work is ramp work. Reading the filter properly, taking it off where it needs it and fixing the sensors or valves around it all happens at our workshop at Unit 6, Turner Street, Dudley, DY1 1TX.

Drop the car in, or we collect it from home or work and bring it back when it is finished. If it is in limp mode and you would rather not drive it, tell us and we will sort out getting it to us.

Call and describe what it is doing. We will tell you what we think it is before you commit to anything.

We do not delete DPFs

You will see DPF removal advertised. If your car was built with a filter, it is illegal to drive it with the filter taken out, and a missing filter is an MOT failure. The government says the fine can be up to £1,000 for a car and £2,500 for a van.

A blocked filter gets regenerated, cleaned or replaced, and the fault that blocked it gets fixed. That is the only kind of DPF work we do.

MOT testing with collection

Before winter

Short trips this winter? Give the car a run.

The cheapest DPF repair is the one you never need. If your diesel mostly does short runs, a proper drive at a steady speed every week or two keeps the filter regenerating. A thermostat stuck open stops the engine getting hot enough, so a lukewarm heater is worth mentioning when you book.

Our winter check covers the battery, antifreeze, tyres, lights and heater. And if you are buying a used diesel, a pre-purchase inspection with a diagnostic scan shows stored DPF faults the seller may not mention.

In their words

What our customers say

What can I say?? Absolutely fantastic service from start to finish. That dreaded feeling you have when you need to find a new mechanic and worry about if you're getting a cowboy or going to be ripped off, well that's one thing I'm confident is not gonna happen with Elliot. So my car engine warning light come on, keeps going in limp mode practically unusable I've tried about 3 other garages prior to this one none would give me idea of prices, availability etc I found your local mechanic online and dropped them a message via WhatsApp got a response within 30 mins booked to come out to my house the next day for diagnostics. Elliot kept me updated did diagnostics, showed me faults, explained what needs to be done and how much he could do it for. No pressure to use him it was my informed decision his quote was a lot less than I expected and that included repairs, parts and a full service as that was due agreed. Elliot was flexible to my needs and availability fitted around me, kept me updated throughout and when I drove away my car felt like a new car again everything felt tight like when you get a new car, engine sounds quieter all round satisfied customer. I have found my new go to mechanic. Straight forward honest advice, flexible to my needs, good fair prices and all round genuine bloke if you want a trusted person who isn't trying to mug you off and scam you out of as much as they can then use these guys highly recommend

Rico Buenas

Verified customer

Excellent service from start to finish. Great communication throughout, very helpful and professional approach. The repair was carried out quickly, and they really helped me get my car back on the road as soon as possible. I really appreciate the support, honesty and efficiency. Highly recommended and I would definitely use their services again!

Karol Konik

Verified customer

Had cambelt and water pump change on volvo xc60 2.4 d4 at a great price, Fast turn around, an exellent mechanic Elliot is! Will reccomend to anyone.

Stuart Ratcliffe

Verified customer

This service is for you if

  • A diesel car with the DPF light on that a good run has not cleared
  • A car in limp mode, short of power, or with the DPF and engine management lights on together
  • A filter that keeps blocking even though the car gets proper runs
  • You want to know why it blocked before anyone sells you a new filter

What we won't do

  • Deleting or removing a DPF, or a remap to switch it off. It is illegal, it is an MOT failure, and we will not do it
  • Selling you a new filter over the phone before the car has been diagnosed
  • Fitting a clean filter and leaving the fault that blocked the old one

We'll always tell you honestly what the filter needs, and what it doesn't.

DPF cleaning and repair across the Black Country

We collect from across the area and bring the car back when it is done.

Workshop: Unit 6, Turner Street, Dudley, DY1 1TX. Open Mon-Sun, 7am-5pm.

55+ years between them. 12 months or 10,000 miles parts and labour warranty. £5m public liability cover.

Before you call

Common questions

What does the DPF warning light mean?

It means the diesel particulate filter is filling with soot faster than the car can burn it off. The filter cleans itself by getting very hot, a process called regeneration, and short, cold trips stop that happening. On most cars the right kind of drive clears the light. If it does not, or it keeps coming back, the filter or something feeding it needs looking at.

Why diesels block up in winter, and how to clear the light

Can I clear a DPF light myself?

Often, yes. Around twenty minutes at a steady speed on a dual carriageway or motorway, holding about 2,000rpm or more, usually lets the filter regenerate. Check your handbook, because the advice varies between makes. If two good runs have not cleared it, stop trying. Carrying on with short trips only loads the filter further.

Is it safe to drive with the DPF light on?

For a short while, if the car is driving normally and no other warning lights are on. Ignore it for weeks and the filter keeps loading until the car drops into limp mode. By then a run will not fix it and the job costs more, so it is worth acting on early.

What is a forced regeneration?

A regeneration started with diagnostic equipment rather than by driving. The car is held at a fast idle while the system raises the exhaust temperature to burn the soot off. It works on a heavily loaded filter that is not packed solid. Past a certain point the system will not allow it, and the filter needs cleaning or replacing instead.

Should I clean my DPF or replace it?

It depends on how full the filter is, what it is full of, and whether it is physically damaged. A filter loaded with soot can often be regenerated or cleaned. One full of ash, cracked or melted needs cleaning off the car or replacing. We read it first and tell you which yours is, with the reason, before anything is done.

Why does my DPF keep blocking?

If it blocks again even with good runs, something is stopping it regenerating or making the engine produce extra soot. A failed exhaust temperature or pressure sensor, a sticking EGR valve, a worn injector, a thermostat stuck open or the wrong engine oil are the usual causes. That is what diagnosis is for.

How a full diagnostic scan works

How much does DPF cleaning or repair cost?

Diagnostics is £45 and always comes first, because a DPF light can come on for a number of reasons. A forced regeneration is £250, including an oil and filter change. A clean off the car starts from £299, depending on the car. An on-car clean or a replacement filter is quoted after diagnosis, and you get a fixed price before any work starts.

Do you remove or delete DPFs?

No. If your car was built with a diesel particulate filter, it is illegal to drive it with the filter taken out, and a missing filter is an MOT failure. The government says the fine can be up to £1,000 for a car and £2,500 for a van. A blocked filter gets regenerated, cleaned or replaced, and the fault that blocked it gets fixed.

Do DPF cleaning additives work?

They can help a filter that is only partly loaded, alongside a proper run, because they help the soot burn at a lower temperature. They will not unblock a filter that has already put the car into limp mode, and they will not fix a faulty sensor or a sticking EGR valve.

Will a blocked DPF fail the MOT?

It can. A DPF or engine management warning light that stays on is a problem at the MOT, and since 2018 any visible smoke from the exhaust of a diesel with a DPF is a major fault. If your DPF light has been on, sort it before the test rather than after.

Book an MOT with collection

Can the work be done at my house?

DPF work is ramp work, so it is done at our workshop at Unit 6, Turner Street, Dudley, DY1 1TX. If the car is still driving we can collect it and bring it back. If it is in limp mode and you would rather not drive it, tell us and we will sort out getting it to us.

How collection and call-outs work

DPF light on? Get it read properly.

Tell Elliot or Keith what the car is doing and which model it is. You'll get a straight answer on whether a run might clear it, what it will cost to find out for certain, and whether it is safe to keep driving.

We reply to calls and messages typically within the hour.

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